How To Know When Your Motorcycle Engine Needs A Rebuild - Taverner Motorsports (2024)

It’s never a good sign when your motorcycle engine stops working normally. Maybe it’s overly noisy, maybe it’s blowing smoke, maybe its performance is suddenly weaker, or maybe you can’t turn it on at all. You know it’s going to need work, but you don’t yet know how much and what it will cost you. Will a minor repair job fix the problem, or are you looking at a brand-new engine?

Buying a new engine isn’t cheap, and it can be close to impossible for some rare and vintage motorbikes. A motorbike engine rebuild is a cost-effective choice, and it also gives you the opportunity to modify and customise the performance while you’re at it.

But before you embark on a task of that scale, you naturally want to be sure your motorcycle really needs it. Signs that your engine is nearing the end of its lifespan can be difficult to spot. They can disguise themselves as common motorcycle engine problems easily solved by a few simple repairs.

Then there’s the question, “How hard is it to rebuild a motorcycle engine?” Can you tackle the job yourself with some tools and a little know-how, or is it best to leave it to a professional?

Common Motorcycle Engine Problems

How To Know When Your Motorcycle Engine Needs A Rebuild - Taverner Motorsports (1)
Like every other mechanical part, motorcycle engines wear out over time, although their lifespan is longer than you might think. With proper care, a motorcycle engine can last from 10 to 15 years, but neglect and poor handling can wear even the best engine out before its time.

Common motorcycle engine problems often overlap with signs that you need a motorbike engine rebuild. That’s why it’s a good idea to take your bike to a professional to be sure.

Here are some common problems that a motorcycle engine can have and how to fix them.

Engine running hot

After running for a few minutes, your engine should settle back nicely into its regular temperature. If your engine continues to run hotter than normal, it could be a sign of many potential issues. You can troubleshoot by checking that your engine has enough coolant, checking that your tyres are properly inflated and checking that your brakes are working. If the increase in temperature is accompanied by black smoke pouring out of your exhaust, your engine is running rich, and you need your carburettor checked.

Motorbike won’t start

It’s a horrible feeling when you put the key in the ignition, and the bike won’t turn on. Luckily there are steps you can take to troubleshoot the problem. First, try the obvious approach and check the fuel. Then check the battery with a multimeter to make sure it’s showing at least 12 volts. If the battery is fine, you can use the multimeter to see if there’s an issue somewhere else, like the fuse or starter switch.

Poor acceleration

If you’ve noticed less power than usual when you twist the throttle, the issue (as usual) comes down to air, fuel and spark. You can start to address the problem by making sure the right kind of spark plug is in the machine, having the carburettor cleaned or changing the air filter if it’s dirty.

Burning engine oil

Engine oil keeps your engine at the right temperature and reduces the friction of the moving parts. If your bike starts burning engine oil, you have a problem. It’s probably no surprise that the problem has a few potential causes. The most common are worn-out piston rings, leaking gaskets and degraded valve seals.

If you’ve tried to fix all of the issues above and nothing has worked, it could be a sign that a motorbike engine rebuild is on the cards. So should you attempt to do it yourself or head to your mechanic? How hard is it to rebuild a motorcycle engine, anyway?

Signs That You Require a New Motorcycle Engine

How To Know When Your Motorcycle Engine Needs A Rebuild - Taverner Motorsports (2)
Signs that you’re in need of a motorbike engine rebuild (or replacement) include:

Loss of power

While weak acceleration often has a simple solution, it can also be a sign of an engine wearing out.

Strange noises

Sounds like rattling and knocking can be signs of worn-out internal parts like cam chain guides or cam bearings.

Difficulty starting

If you have a hard time getting your bike to start, especially in cold weather, this can be a sign of wear and tear in parts like valves and piston rings, as well as leaking gaskets or cam timing off.

Excess smoke

Too much smoke is never a good thing, and if it’s blue or white, it can indicate oil or coolant leaking its way into the combustion chamber.

Heavy oil consumption

If you’ve noticed a bigger drop in oil levels between changes than usual, that’s a sign that the engine is wearing out internally.

Vibration

If you find that your motorbike shakes while you ride, the culprit is often imbalanced or worn-out engine parts. Worn crank bearings or counterbalance bearings are often the cause, and a loose clutch is another common issue.

‘Prevention is better than a cure’ is a common saying. So how do you reduce the risk of a motorbike engine rebuild becoming necessary? And if the damage has already been done, how hard is it to rebuild a motorcycle’s engine, and is it really best left to the professionals?

Tips for Maintaining Your Motorcycle Engine

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Regular motorcycle maintenance is important for keeping your bike in a roadworthy condition. Here are some actions you can take to minimise your chance of needing a motorbike engine rebuild further down the line.

Use fresh fuel

If you’ve just pulled a motorcycle you haven’t ridden for months out of the shed, change the fuel before you take it for a ride. Sitting in the tank for too long makes petrol go stale.

Change the oil regularly

Always keep an eye on the level and quality of your motorcycle oil. Change it as often as the manufacturer says and use the oil they recommend.

Maintain coolant levels

For a liquid-cooled motorcycle, check that your coolant levels are topped up and watch for leaks.

Keep an eye on air filters, spark plugs, belts and chains

Pay attention to what’s going on inside your motorcycle, and keep an eye out for any damage.

Book your bike in for a regular service

Regular servicing is the best thing you can do for your motorcycle engine to maintain its safety and efficiency. It keeps everything running smoothly and gives your mechanic the chance to address potential problems early before they get out of hand. While there’s a general rule that you should service your motorbike every six months, it also depends on other factors like what kind of bike you have and how often you ride.

Motorcycle Engine Rebuilds at Taverner Motorsports

How To Know When Your Motorcycle Engine Needs A Rebuild - Taverner Motorsports (4)
How hard is it to rebuild a motorcycle engine? If you have an eye for details and a lot of patience, it’s not that difficult, but it is a long and time-consuming process. It involves draining the motorbike’s fluids, stripping the bike of parts and using the right kind of tools to remove engine components like the clutch and alternator.

Taking your bike to Taverner Motorsports is a lot easier. With 40+ years in the motorcycle industry, there’s not a lot we haven’t seen or worked on by this point. With a passion for motorcycles running through our veins, we’ll treat your bike with the same care as one of our own when we carry out a motorbike engine rebuild. Our process involves disassembling the engine, cleaning it, inspecting and measuring the parts, replacing damaged ones, and reassembling the engine.

Our workshop on the north side of Brisbane is not only where we carry out workshop services like motorcycle servicing and performance work, but it’s also the location of our shop stocked with quality motorcycle parts from worldwide suppliers.

Request a quote for a motorbike engine rebuild and let the Taverner team do the hard work for you.

How To Know When Your Motorcycle Engine Needs A Rebuild - Taverner Motorsports (2024)

FAQs

How do I know if my motorcycle engine is bad? ›

If you find grey or white smoke from the motorcycle's exhaust, excessive consumption of oil, low power output when you accelerate a motorcycle then there is a probability that there is something wrong with piston rings. A broken timing chain can also cause damage to valves.

How do I know if my bike needs overhaul? ›

If your brakes feel sluggish, don't have good stopping power, or you find yourself squeezing the levers down to the handlebars, it's time to take your bike to the shop.

How do you tell if a motor needs to be rebuilt? ›

When a piston ring is broken, it might make a rattling noise. If your engine makes a “chattering” sound, it's likely having valve train problems. Your tailpipe or smokestacks shouldn't have a large, noticeable amount of smoke blowing out of it. Thick, dark smoke might be a sign that you need to rebuild your engine.

What is the life expectancy of a motorcycle engine? ›

Several factors determine how long a motorcycle engine lasts, including the quality of the components, riding conditions, a motorcycle's make and model, and frequency of maintenance. Usually, a motorcycle engine is estimated to last between 50,000-250,000 miles or 12-15 years.

How often should I overhaul my motorcycle? ›

Depending on the motorcycle, an overhaul is typically required between 100 and 200 thousand kilometers (KM) or based on the motorcycle's service life. Typically, if there are indicators of an oil leak or the exhaust starts to smoke, the motorcycle has to be overhauled.

How to know if the bottom end is bad? ›

How do I know if I Need a New Bottom End? Symptoms that tell you your bottom end is approaching the end of its life can include odd knocking noises while your bike is idling, vibrations caused by loose bearings, and leaking crank seals.

How do you drive a bike after engine rebuild? ›

The first time you restart the motor after a rebuild should be a static run. Wheel the machine outside or make sure you're in a well-ventilated space. Then, start the engine and bring it up to operating temperature while gently varying the throttle between idle and 50% open. Don't go over 50% throttle at this point.

What is bad for a motorcycle engine? ›

A lack of routine maintenance is the most common cause of a motorcycle engine blowing up. Simple stuff like not changing the oil or neglecting the air filter can kill an engine.

When should you rebuild a motorcycle engine? ›

If your piston or top end starts making a rattling noise a replacement might be over due. Also check valves, cam chain, etc if you have a 4-stroke. Complete or Top End Rebuild kits are an cheaper way to get the parts you need when rebuilding your bike.

How to tell if your motorcycle needs a tune up? ›

Signs my bike needs a tune-up? If you notice starting troubles, irregular idling, decreased fuel efficiency, or odd noises, it might be time for a tune-up to maintain your bike's health. Why prioritise regular motorcycle maintenance? Regular maintenance is crucial for optimal performance, longevity, and safety.

At what mileage should an engine be rebuilt? ›

What Is the Mileage for an Engine Overhaul? The newer engines made today can last over a million miles before the engine mileage shows enough wear and tear for a rebuild. However, driving habits can affect this. Remember how the starting, stopping, and idling, with the idling add up with the engine mileage.

What is the average life of a rebuilt engine? ›

How Long Does a Remanufactured Engine Last? If correctly done, a remanufactured engine should be as good as a new one and provide many years — and more than 100,000 miles — of driving. Many remanufactured engines have warranties covering multiple years and unlimited miles.

How many miles can you put on a motorcycle engine? ›

The lifespan of the average motorcycle engine is around 100,000 miles, but maintenance and riding habits can affect its longevity. In this blog post, we'll explore the lifespan of the average motorcycle engine, the factors that affect its longevity, and provide some tips on how to extend its life.

Is a fully rebuilt engine as good as new? ›

This is because an engine rebuild generally costs a third of the price of a new engine replacement. This still provides the same (if not better) level of reliability and performance. in the event that your engine is damaged, it's a more cost-effective option to replace the damaged parts instead.

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